Gear Processing Machine
Top rated products
Gear Grinding Machine
Features:
Employs continuous generating grinding, similar to gear hobbing, suitable for high-efficiency, high-precision grinding of large batches of gears. The main machine adopts a high-rigidity, thermally symmetrical, and modular design. The machine tool features precision, high efficiency, strong rigidity, stability, reliability, comprehensive software functions, and simple operation.
The machine tool adopts a vertical layout, mainly consisting of the main machine, electrical cabinet, oil mist extraction device, hydraulic system, and cooling system. It is equipped with a FANUC31iB CNC system, featuring seven-axis control and five-axis linkage: four linear axes (X, Y, Z, X1), three rotary axes (A, B, C), and the grinding wheel dressing axis (B1). (Axes B, C, X, Y, and Z are linked axes.)
The machine tool can be used for gear parts processing in the automotive, reducer, and intelligent robot industries.
Machine models can be customized according to customer drawings.
Gear Milling Machine
The YK27 series CNC straight bevel gear double-cutter milling machine is another new product developed by our company based on our professional technical experience in producing straight bevel gear and spiral bevel gear machines.
It is particularly suitable for machining gears with a drum-shaped tooth profile, used for roughing and finishing straight bevel gears. It boasts high processing efficiency, approximately 3-5 times higher than a gear planer of the same specifications, and low noise. The machine tool achieves GB 6 level machining accuracy.
This machine tool is suitable for machining gearboxes, reducers, and precision transmission gears with straight bevel gear drives, as well as rear axle half-shaft gears for high-end automobiles. It is suitable for single-piece, small-batch, or mass production.
Gear Milling Machine YK22 Series
The accuracy of the workpiece processed by the machine tool can reach GB grade 6-7.
The YKH model is a 4-axis CNC machine tool with convenient adjustment. It can program the hobbing, gear dividing, infeed, and cutter speed according to the requirements of different cutting methods, which greatly improves the processing efficiency of small-module bevel gears.
The YK model is a 3-axis CNC spiral bevel gear milling machine. It adopts the traditional and classic cradle-type structure, which provides extremely high structural rigidity and transmission rigidity, ensuring stable machine accuracy and a long service life.
Equipped with full protection, an automatic chip remover, and an independently sealed electrical control cabinet.
Gear Planing Machine
The YK23 Series CNC straight bevel gear planing machine is a product developed by our company based on our professional technical experience in producing straight bevel gear machine tools and spiral bevel gear machine tools.
The machine tool is suitable for machining high-precision straight bevel gears, and is applicable to precision straight bevel gears in industries such as precision instruments and meters. It is suitable for batch or small-batch production, is easy to operate, stable and reliable, and achieves a cutting accuracy of GB6 level.
Customers can provide drawings to match the machine model.
The image below shows the parts that can be machined.
Gear Shaping Machine
The gear shaper is a commonly used gear machining tool; suitable for machining spur gears with external and internal meshing, especially internal gears, particularly those difficult to machine on a hobbing machine; capable of machining multi-gear sets composed of multiple gears; and can machine helical spur gears with internal and external meshing using specialized helical shaper cutters and helical guides.
* Suitable for high-volume production environments in the automotive, motorcycle, machine tool, and gear manufacturing industries. Gear shapers play a vital role in machinery manufacturing and automotive manufacturing industries due to their high precision and versatility. With technological advancements, gear shapers have significantly improved in both precision and efficiency, meeting the stringent requirements of modern manufacturing for gear machining.
* Our company can match suitable machines according to customer drawings.
Horizontal Gear Hobbing
The Horizontal gear hobbing machines, with their horizontal clamping advantage, have become the mainstay in shaft gear machining. Our company has formed a complete product matrix, ranging from ordinary machines to high-end CNC equipment.
Machining modules range from 0.1m to 6m, and machining diameters range from 10mm to 100mm. Systems and the number of control axes are optional. Fixtures and various hobs can be provided according to the parts.
Horizontal gear hobbing machine can process the following products:
Horizontal Gear Hobbing
The horizontal gear hobbing machines, with their horizontal clamping advantage, have become the mainstay in shaft gear machining.
Our company has formed a complete product matrix, ranging from ordinary machines to high-end CNC equipment.
Machining modules range from 0.1m to 6m, and machining diameters range from 10mm to 100mm.
Systems and the number of control axes are optional. Fixtures and various hobs can be provided according to the parts.
Vertical Gear Hobbing Machine
Vertical gear hobbing machines are CNC gear machining equipment that uses hobs to process gears using the generating method. With a vertical layout as its core structure, it combines high rigidity, high precision, and high efficiency. It is mainly used for the batch and precision machining of various cylindrical gears and worm gears, and is a core piece of equipment in the gear manufacturing industry.
Stable Structure: Adopting a vertical column + worktable layout, it boasts high rigidity and low vibration, making it suitable for machining large-diameter, large-module gears.
High Machining Accuracy:It can accurately machine spur gears, helical gears, worm gears, and synchronous gears, with stable tooth profile and direction accuracy, meeting the needs of mid-to-high-end gears.
Suitable for Large Workpieces:The worktable has a high load-bearing capacity, suitable for machining large-diameter, disc, and hub gears. It offers stable clamping and convenient loading and unloading.
High Degree of Automation:Equipped with a CNC system, it can automatically perform gear indexing, automatic feeding, and multi-axis linkage, resulting in high machining efficiency and good consistency.
Wide Application Range: It can machine a wide range of modules and is widely used in gear manufacturing for reducers, construction machinery, wind power, machine tools, etc.
Vertical Gear Hobbing Machine
Vertical gear hobbing machines are CNC gear machining equipment that uses hobs to process gears using the generating method. With a vertical layout as its core structure, it combines high rigidity, high precision, and high efficiency.
It is mainly used for the batch and precision machining of various cylindrical gears and worm gears, and is a core piece of equipment in the gear manufacturing industry.
Stable Structure: Adopting a vertical column + worktable layout, it boasts high rigidity and low vibration, making it suitable for machining large-diameter, large-module gears.
High Machining Accuracy: It can accurately machine spur gears, helical gears, worm gears, and synchronous gears, with stable tooth profile and direction accuracy, meeting the needs of mid-to-high-end gears.
Suitable for Large Workpieces: The worktable has a high load-bearing capacity, suitable for machining large-diameter, disc, and hub gears. It offers stable clamping and convenient loading and unloading.
High Degree of Automation:Equipped with a CNC system, it can automatically perform gear indexing, automatic feeding, and multi-axis linkage, resulting in high machining efficiency and good consistency.
Wide Application Range: It can machine a wide range of modules and is widely used in gear manufacturing for reducers, construction machinery, wind power, machine tools, etc.