MMEEJ

Refining Machine

Technical advantages

1. The roller is produced by centrifugal composite casting process, which has good wear resistance, high strength and long service life, which is more than 3 times longer than the traditional static casting roller. Invention Patent Number: 200920010357.2

2. The advanced peripheral drilling water circulation cooling method can quickly and effectively take away the temperature generated in the rubber mixing process, reduce the temperature of the roller surface, and improve the quality of reclaimed rubber.

3. Due to the advanced peripheral drilling cooling method, the linear speed of the equipment can reach 75M/MIN, the energy consumption per unit output is low, and the production efficiency is high.

4. The equipment adopts a modular structure, which is convenient for maintenance and repair.

5. The product was rated as a Dalian brand product in 2011, and passed the scientific and technological achievement appraisal organized by the China Federation of Logistics and Purchasing. The appraisal opinion is at the international advanced level. The product also won the third prize of Science and Technology Progress Award of China Federation of Logistics and Purchasing in 2012. In 2014, he won the Golden Bridge Award of the Ministry of Science and Technology.

Roller sleeve

Technical advantages of centrifugal composite casting roll

1. It solidifies under the action of centrifugal force, the roll structure is dense, the white mouth layer is uniform, and there are no pores, sand holes, slag inclusions and other defects;

2. Centrifugal casting rolls can be fitted with shaft sleeves, which greatly saves the consumption of raw materials and the weight of the rolls themselves;

3. Since the centrifugal composite casting roll has no pitting layer, and the white mouth layer is uniform, drilling is extremely convenient and fast;

4. The working surface hardness of the centrifugal composite cast roll can be produced according to user requirements, generally up to HS76±2°, the roll has good abrasion resistance, good internal toughness and stable quality;

5. The structure of the working layer of the roll is uniform, the hardness change is small, and the hardness difference of the white layer does not exceed HS5°, which ensures the stability of the roll quality;

6. Long service life (3 to 5 times longer than the vertical static casting roll), saving a lot of money for users;

7. The size of the roll can be produced according to user requirements, the maximum diameter is 1000mm, and the length can reach 6000mm

Rubber roller

Technical advantages of centrifugal composite casting roll

1. It solidifies under the action of centrifugal force, the roll structure is dense, the white mouth layer is uniform, and there are no pores, sand holes, slag inclusions and other defects;

2. Centrifugal casting rolls can be fitted with shaft sleeves, which greatly saves the consumption of raw materials and the weight of the rolls themselves;

3. Since the centrifugal composite casting roll has no pitting layer, and the white mouth layer is uniform, drilling is extremely convenient and fast;

4. The working surface hardness of the centrifugal composite cast roll can be produced according to user requirements, generally up to HS76±2°, the roll has good abrasion resistance, good internal toughness and stable quality;

5. The structure of the working layer of the roll is uniform, the hardness change is small, and the hardness difference of the white layer does not exceed HS5°, which ensures the stability of the roll quality;

6. Long service life (3 to 5 times longer than the vertical static casting roll), saving a lot of money for users;

7. The size of the roll can be produced according to user requirements, the maximum diameter is 1000mm, and the length can reach 6000mm

Standard Single Column D Series

Machine Material:HT250-HT300 gray cast iron, aged & stress-relieved, high rigidity, minimal deformation

Material Hardness:≥ HB180; rough machining→secondary aging →finish machining

Manual Scraping:Contact surfaces hand-scraped for low friction &oxide layer; crossbeam with convexity; PTFE soft strips on tool post slideways

Gear & Gear Ring:Forged, quenched, ground gears (40Cr, 45 steel);ground spacers/shim for assembly precision

Spindle&Ram: QT600 ductile (nodular) cast iron

Ball Screw: Domestic brand (NJGR/Hanjiang), ф63 mm

Surface Grinding Machine

Main Features and Performance:
The Series 71 Horizontal-Spindle, Rectangular-Table Surface Grinder utilizes a cross-slide layout for models with a table width of 400 mm or less, while models with a table width exceeding 400 mm employ a moving-column layout. Its primary function is to grind the flat surfaces of workpieces using the periphery of the grinding wheel; additionally, the face of the wheel can be utilized to grind vertical surfaces or grooves on the workpiece.This type of surface grinder is suitable for machining rectangular tables, steel-insert guide rails, and cemented carbide components, as well as for the precision machining of various other parts.

Thermal roller

Technical advantages of centrifugal composite casting roll

1. It solidifies under the action of centrifugal force, the roll structure is dense, the white mouth layer is uniform, and there are no pores, sand holes, slag inclusions and other defects;

2. Centrifugal casting rolls can be fitted with shaft sleeves, which greatly saves the consumption of raw materials and the weight of the rolls themselves;

3. Since the centrifugal composite casting roll has no pitting layer, and the white mouth layer is uniform, drilling is extremely convenient and fast;

4. The working surface hardness of the centrifugal composite cast roll can be produced according to user requirements, generally up to HS76±2°, the roll has good abrasion resistance, good internal toughness and stable quality;

5. The structure of the working layer of the roll is uniform, the hardness change is small, and the hardness difference of the white layer does not exceed HS5°, which ensures the stability of the roll quality;

6. Long service life (3 to 5 times longer than the vertical static casting roll), saving a lot of money for users;

7. The size of the roll can be produced according to user requirements, the maximum diameter is 1000mm, and the length can reach 6000mm

Turn & Mill Lathe(Gang tool lathe)

Machine description:

Integrated cast high-rigidity bed with large anti-vibration damping and small deformation.

30 angle  slant bed design makes it convenient for the operator to install and remove workpiece, and easy for chipsremoval.

Fast moving, high efficiency.

T-shape design, saving tool change time.Different composite tools could be used according to the workpiece processing requirements.Side cut power tool optional.

Turn & Mill Lathe(Heavy-duty series)

Product Introduction:

The TCK series is a large horizontal turning center designed for machining large pipes and shafts. It is suitable for machining complex parts in the oil and gas pipeline, flange, hydraulic components of construction

machinery, and aerospace and shipbuilding industries. It can perform all functions from the 2-axis to the Y-axis, maximizing the machining efficiency of large-diameter parts with only one setup.

Machining range: Maximum turning diameter and length are 900mm and 6060mm respectively. The inclined bed design ensures smoother operation and better chip removal.

Turn & Mill Lathe(Small Size Series)

Machine description:

1.Integrated cast high-rigidity bed with large anti-vibration damping and small deformation.
2.30°slant bed design makes it convenient for the operator to install and remove workpiece, and easy for chips
removal.
3.Servo power turret, fast tool change.
4.Full-proof internal protection, effectively separately the machining area with better oil-proof, water-proof anddust-proof effect.
5.Programmable tailstock with fast and slow forward function.
6.With turning and milling function.
7. Customer-provided images can be matched with the machine.
8. Images of workable parts are available.

Turn & Mill Lathe(Swiss type lathe)

Product Introduction:

The spindle moves closer to the cutting tool for feeding, minimizing deformation of slender and long shafts and ensuring higher precision.It completes multiple machining operations such as turning, milling, drilling, tapping, and indexing in a single setup, concentrating the machining process.Suitable for small, complex, and precise parts with high length-to-diameter ratios, such as shafts, irregularly shaped parts, and medical/hardware/electronic components. High machining efficiency, reduced clamping errors and manual labor, suitable for high-volume precision production.Good rigidity, low vibration, and surface finish and dimensional stability superior to ordinary CNC lathes.Can be equipped with dual spindles or a back spindle for simultaneous front/back machining, significantly shortening cycle time.

Universal Tool & Cutter Grinding Machine

The universal tool grinder is particularly suitable for grinding tools made of high-speed steel, cemented carbide, and other materials.

Examples include: various milling cutters, reamers, turning tools, planing tools, taps, and gear shapers.

This multi-purpose grinder integrates the functions of a universal cylindrical grinder and a universal tool grinder. It features a reasonable structure, beautiful appearance, comprehensive performance, and reliable precision.

The worktable can be hydraulically driven for automatic reciprocating motion (steplessly adjustable speed) or manually operated, offering ease of use and sensitivity. It can perform both dry and wet grinding. It can grind various internal and external cylindrical and conical workpieces, as well as planes, bevels, and grooves.

It can grind various cutting tools, such as milling cutters, cutting tools, gear shapers, turning tools, and planing tools.

Vertical & Horizontal Machining Centers

The D series  working center has been designed for a large range of applications.

It has been studied in every detail and it distinguishes itself thanks to the high stiffness of the structures and for the absence of any deflection of Y axis.

The machine concept is based on a longitudinal travel with a central rotary table and 1 separate fixed tables.This design concept guarantees machine

stability and accuracy for high milling performance.An effective chip removal and cooling system guarantees chip clean-off.

The column has been studied to grant the highest rigidity of the spindle-holder head.

An effective chip removal and cooling system guarantee chips clean-off.

An appropriate chip evacuator is assembled at the end of the fixed table base.